2 Shots Mold

2 shots mold Capability 2K injection mold 2 color injection mold Overmold Insert molding mold Multi shots mold Double injection mold Double Injection mold, sometimes known as 2 material 2 shot molding, 2 color injection mold or 2K molding, is an innovative manufacturing process used to produce...

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2 shots mold
Capability
2K injection mold
2 color injection mold
Overmold
Insert molding mold
Multi shots mold

 

Double injection mold
Double Injection mold, sometimes known as 2 material 2 shot molding, 2 color injection mold or 2K molding, is an innovative manufacturing process used to produce complicated molded parts from two different materials. Through a highly specialized and automated process we carefully control the injection of multiple materials, including two different kinds of resin, into a single, multi-chambered mold.
Double Injection in performed on one machine that is programmed to perform two injections in one cycle. In the first cycle, a nozzle injects plastic into a mold. The mold is then automatically rotated and a different type of plastic is injected into the mold from a second nozzle

 

Double Injection advantages include:
1,Lower unit cost
2,Improved part integrity
3,Multi-material efficiency
4,Higher-quality plastic part fabrication
5,Reduced handling and secondary assembly
6,Reduces cost and waste associated with assembly defects
7,Enhanced tactile and cosmetic product feature

 

Overmolding
Meetmoulds is good at making custom plastic overmold,Overmolding is a plastic injection molding process in which one thermoplastic material is molded over another material to form one part
Using two separate plastic injection molds on the plastic injection molding press, two materials are bonded together during the plastic overmolding process to form plastic parts and components with unique visual or ergonomic appeal, such as handles or knobs.
Plastic overmolding technology is employed for a wide range of aesthetic and functional purposes in many industries and applications, such as Medical Devices, Appliances, Electronics, Consumer, Agricultural, and Automotive products and components.

 

Overmolding Injection advantages include:
1,Reduced secondary operation, assembly and labor costs (Molded as one assembly)
2,Eliminates bonding step in the manufacturing process (Improved component reliability)
3,Plastic overmolded components ensure proper alignment, prevents loosening and the plastic resin can provide improved resistance to vibration and shock
4,Improved part strength and structure
5,Enhanced design flexibility and multi-material components.

 

Insert molding
Plastic injection insert molding is a plastic injection molding process in which thermoplastic material is molded around an insert piece or pieces placed in the plastic injection molding cavity, resulting in a single strongly bonded, integrated assembly, with the insert or inserts encapsulated by the plastic. Inserts can be metal, another plastic, ceramic or just about any substance that can withstand the plastic injection molding process.
Insert Molding can be a highly efficient alternative to the assembly of discrete parts using soldering, connectors, fasteners, or adhesives. It also expands plastic capabilities and can reduce final product cost by limiting the amount of costly metal needed to create a part. And importantly, because we can use conventional single shot injection machines for Insert Molding, tooling costs are lower than with a multi-shot processing.

 

Insert Molding Injection advantages include:
1,Reduced assembly and labor costs (Molded as one assembly)
2,Reduced size and weight (Insert molding allows for reduction of part size and weight because parts are joined with strong, light-weight plastic resin and fasteners or connectors are eliminated)
3,Improved component reliability (Insert molding of components ensures proper alignment, prevents loosening and the plastic resin can provide improved resistance to vibration and shock)
4,Improved part strength and structure (Insert molding combines the physical strength of the plastic resin and insert to produce one seamless plastic part)
5,Enhanced design flexibility (Custom plastic insert molding allows for almost unlimited configurations and material combinations)
6,Consolidation of components (Insert molded components enable part and inventory cost reductions)

 

Multi Shots mold
Multi-shot plastic injection molding is an efficient and cost-effective method for molding custom plastic parts with two or more plastic resins or colors in one operation.
In multi-shot custom plastic injection molding, plastic polymers from two or more injection units are applied through independent nozzles on one plastic injection molding machine to produce custom plastic parts such as soft-grip handle inserts, multi-colored parts, dashboard or instrumentation, or parts
with molded seals, flexible hinges, or movable components

 

Multi shots Injection advantages include:
1,Multi-color, multi-material and multi-component parts
2,New and wider range of designs
3,More complex parts and reduced cost
4,Production, handling and assembly efficiencies and savings
5,Reduction of multiple and secondary operations
6,Lower part cost
7,Enhanced product features and appeal, including tactile, ergonomic and aesthetics
8,Improved part and end use product integrity and quality
9,Elimination of secondary process for logos, graphics and text


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